FREQUENTLY ASKED QUESTIONS

What is meant by activated carbon?

Activated carbon is a processed natural material that is high in carbon content. For example, coal, wood or coconut are perfect raw materials for this. The resulting product has a high porosity and can adsorb molecules of pollutants and trap them, thus purifying air, gases and liquids.

What forms can activated carbon be supplied in?

Activated carbon can be manufactured commercially in granular, pelletised and powdered forms. Different sizes are defined for different applications. For example, in air or gas treatment, the restriction to flow is import, and so coarse particles are used to minimise pressure loss. In liquid treatment, where the removal process is slower, then finer particles are used to improve the rate, or kinetics, of the purification process.

How does activated carbon work?

Activated carbon works by a process of adsorption. This is an attraction of a molecule to the carbon’s vast internal surface by weak forces, known as London forces. The molecule is held in place and cannot be removed, unless the process conditions change, for example heating or pressure. This can be useful as an activated carbon can be used to concentrate material on its surface, that can be later stripped and recovered. The use of activated carbon for gold recovery is one common example of this.

In some cases, the activated carbon is chemically treated to remove pollutants and in this case the resulting reacted compound is generally not recovered.

Activated carbon surface is also not completely inert, and a variety of catalytic processes can be achieved using and taking advantage of the extended internal surface area available.

How can activated carbon be used?

How an activated carbon is used depends very much on the application duty, and its form. For example, powdered activated carbon (PAC) is used to treat drinking water, by simply adding the required amount directly to the water and then separating the resulting coagulation matter (as well as other solids) before sending the treated water to the network. The contact with the organics present results in adsorption of them and the purification of the water.

Granular carbons (or extruded pellets) are used in fixed filter beds, with the air, gas or liquid passing through it with a determined residence (or contact) time. During this contact the unwanted organics are removed and the treated effluent is purified.

How is activated carbon made?

Activated carbon is commercially manufactured from coal, wood, fruit stones (mainly coconut but also walnut, peach) and derivatives of other processes (gas raffinates). Of these coal, wood and coconut are the most widely available.

The product is manufactured by a thermal process, but in the case of raw materials such as wood, a promoter (such as an acid) is also used to develop the required porosity.

Downstream processes crush, screen, wash and/or grind the multitude of products to the client’s requirements.

What are the main uses of activated carbon?

There are hundreds of different applications for activated carbon ranging from odour control of cat litter to the preparation of the most modern pharmaceuticals.

Around the home, activated carbon may be present in domestic appliances; will most likely have treated the municipal water supply, purified the soft drinks in the refrigerator, and been used in the production of chemicals, in turn used to manufacture electronics, furniture and construction materials.

And more; our waste is burned to generate electricity, the gases from which are purified by activated carbon. Odour control again at sewage processing facilities, uses activated carbon, and the reclamation of precious metals from mining spoils is big business.

What are the benefits of using activated carbon?

If it is not already apparent, activated carbon purifies our world. It makes water drinkable; the air breathable and food stuffs edible. It ensures we have the best healthcare, and that we can enjoy the freedoms, and technological advances of the modern world.

With Jacobi, we can all create a Pure World, just as we have been doing since 1916.

ABOUT ACTIVATED CARBONS

Activated Carbons have many different uses from filtration to purification and beyond. Here we take a look at some of those applications across the many markets our carbon products are used in and explain how they work, follow the feed for regular updates on all things Carbon.

Edible Oil Purification with ColorSorb™ XFP21

Activated carbon proves to be up to the challenge of the removal of polycyclic aromatic hydrocarbons PAH’s) in edible oils. Activated Carbon is widely used in the purification of edible oils from a variety of raw materials, including palm, olive, coconut and rape seed sources.  One reason for the use of activated carbon is principally…

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Corrosion Prevention

Solutions using activated carbon for systems susceptible to corrosion Activated carbon can be used in corrosion prevention to help protect systems and piping from corrosive chemical species. Often these chemicals are small, inorganic in nature and as such can be problematic for physical adsorption by activated carbon. This is done by using impregnated grades to…

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Cyanotoxin Removal from Drinking Water

Cyanotoxin Removal from Drinking Water

The issue of cyanotoxins in drinking water, while not new, has increased in visibility and importance over the last few years.  Jacobi offers a variety of products in our AquaSorb™ family of carbons to help water utilities deal with this challenge. Formed by a combination of weather conditions, agricultural runoff, and other factors, harmful algal…

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Taste & Odour Removal

Taste & Odour Reduction

In recent years, the intensity and frequency of taste and odour problems in drinking water have increased throughout the world. Beyond the aesthetic problem for the consumer, this also invariably creates uncertainties about the quality and safety of water.  The compounds responsible for taste and odour problems can have an anthropogenic (industrial or municipal discharges)…

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Air Filtration

Air Filter Applications Involving Activated Carbon

Air filters are designed to remove unwanted compounds from the air we breathe. Whether the desire for removal is aesthetic (odour reduction), health-based, or process-driven, there are numerous activated carbon products that will fit this application.

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chloromines

Chloramines

Chloramines are increasingly recognised as a viable alternative to traditional chlorine compounds to provide a sterilising effect in potable water. However, the inadvertent formation of chloramines can cause significant concern when appropriate measures are not in place to manage their deleterious effects. In order to reduce the formation of disinfection by-products (DBP) from the reaction of chlorine with residual organics in…

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Condensate Treatment with PetroSorb HS-D

Condensate Treatment with PetroSorb™ HS-D

The proper treatment of condensate water with activated carbon is a unique challenge, requiring a product that achieves high removal of hydrocarbons while leaching little silica into the condensate stream.  Jacobi Carbons has answered this challenge with our newest product, PetroSorb™ HS-D. Within the petrochemicals and power generation industries it is common practice to recycle…

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